Saddlepack Taper
Automated Taping and Gluing for Poultry Packaging.
Take the labor strain and injury risk out of gluing or taping saddlepack bags.
Fold. Seal. Streamline.
Manual taping may seem like a small task, but it adds up: wasted labor, ergonomic strain, inconsistent folds, and packaging delays. The Saddlepack Taper replaces this outdated approach with reliable, rugged automation designed specifically for poultry processors.
- Folds saddle pack bags up to 20″ wide x 24″ long
- Applies multiple pieces of tape per package — compatible with most tape sizes
- Optional compression module for bone-in product creates cleaner packages for easier boxing
- Runs up to 20 packages per minute
- Includes built-in bypass for rejected or empty packages
- Full NEMA 4X, IP69 washdown rated — designed for real plant environments
Real Results in Real Time
Saved one plant
$5M
per year
Does the work of
4-6
people per line
Under
1
Benefits
No More Bottlenecks
From Manual Taping or Gluing.
Consistent, Reliable Packaging
Say goodbye to inconsistent tape jobs. Our Saddlepack Taper folds and tapes each bag with precision, reducing rework, minimizing downtime, and keeping your packaging process on track.
Increase Line Efficiency
With an automated package taper, your team can secure up to 20 bags per minute, boosting throughput and driving greater productivity across your poultry line.
Reallocate Labor and Boost Uptime
The Taper can do the work of 4–6 people per line when paired with the Depositor, freeing up your team to focus on higher-value, less injury-prone work.
Simplify Maintenance
Transition to Sustainable Food Packaging
The Taper supports recyclable pouch packaging, helping you eliminate styrofoam trays, stay compliant with changing regulations, and meet customer expectations for sustainability.
Cuts Costs Across the Board
Kicking Costco’s Chicken Processing into High Gear.
By implementing an automated chicken packaging system, Lincoln Premium Poultry increased throughput, optimized labor distribution, and improved workforce efficiency while reducing costly delays.
Installation & Support
We know what’s at stake when your line goes down — and we’ve engineered our process to keep that from happening.
At Fremont Automation, we don’t just drop off equipment and leave. We’re hands-on from day one, walking your line, installing over a weekend, and training your team so you’re ready to hit the ground running on Monday.
Fast, No-Downtime Install
We plan installations around your production schedule, often completing installs over a single weekend to minimize disruption.
Seamless Integration with Existing Equipment
Whether you’re working with a legacy thermoforming machine or a mix of upstream/downstream automation, our systems integrate cleanly with your line — no costly reconfiguration required.
Hands-On Training and Onboarding
We stay on the floor to train your team, ensure performance, and make real-time adjustments. Your operators and maintenance crew will be ready to run confidently from the first shift.
Ongoing Support That Actually Shows Up
The engineers who build your machine are the ones who install and support it. That means faster answers, fewer delays, and a long-term partner who knows your setup inside and out.
Why Fremont
Why Fremont Automation?
We’ve Put Decades of Innovation Into Perfecting Poultry Packaging.
Resources
Your Turn-Key Process to Poultry Packaging Automation.
Frequently Asked Questions
Is this taper compatible with other Fremont packaging systems?
What types of bags does the Saddlepack Taper work with?
The Taper is designed for poly saddle pack bags — the preferred format in poultry packaging. It handles various pouch configurations (e.g., 2×2 or 3×2) and brings consistent fold-and-tape functionality to support efficient downstream boxing.
Can the Taper be customized for specific bag sizes?
Absolutely. Fremont engineers tailor each Taper to your plant’s needs. It works with packages up to 20 inches wide by 24 inches long and can apply multiple pieces of tape or glue, as needed, to securely close the saddlepack, keeping the folded pouches in place for easier case packing.
Can the Saddlepack Taper compress packages before taping?
Yes. An optional compression feature applies uniform pressure to the package before taping. This produces a neater, more compact bundle that improves presentation and makes boxing more efficient, especially at high volumes.
Is it difficult to maintain the Saddlepack Taper?
Not at all. The Taper is built for tough shifts and quick turnaround:
- Full washdown NEMA 4X enclosures ensure sanitary performance
- Quick-connect M10s and IO links allow fast component swaps
- Streamlined Linmot Servo Motors reduce part counts and service needs
Together, these features deliver minimal downtime and lower maintenance costs — keeping your packaging line moving.
Does Fremont offer installation and training?
Yes. We handle install, onboarding, and ongoing support, so your team gets up to speed quickly and stays productive.